AC-PC
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AC-PC Air Cooler Simulation Program

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AC-PC is a thermal rating and performance evaluation air-cooled heat exchanger application. It provides complete information on the thermal and hydraulic performance of a cooler that operates under fixed geometry and specified process conditions.

Many types of air-cooled exchangers are evaluated by AC-PC including:

Induced or forced draft units with tubes in horizontal, vertical or inclined positions
All multipass arrangements including unequal number of rows per pass as well as serpentine coils in co- or counter-current cross flow.

AC-PC can analyze process streams undergoing any of the following processes:

Sensible cooling of liquids and vapors
Pure component condensation
Condensation of mixed vapors
Partial condensation
Condensation of hydrocarbon and steam mixtures immiscible in liquid phase

AC-PC evaluates both tube and air side maldistribution, which can be critical to air cooler performance. On the tube side, the program determines the flow fraction in each tube by balancing the pressure drop across all tubes of each pass.

Two optional calculation procedures are provided in AC-PC:

  1. A rigorous procedure that calculates row by row and stepwise along each tube length.
  2. An overall method in which the cooler is treated as one unit.

AC-PC can be used in four different ways:

  1. Check Rating - Air face velocity, inlet air temperature and process conditions are specified. AC-PC calculates over or under design.
  2. Evaluating Airside Velocity - Process terminal conditions, flow rate and inlet temperatures are specified. AC-PC calculates air velocity, pressure drop and exit temperature and fan horsepower.
  3. Evaluating Tubeside Flow Rate - Process terminal temperatures, air inlet temperature and velocity are specified. AC-PC calculates heat duty, process flow rate and air outlet temperatures.
  4. Evaluating Outlet Temperatures - Air velocity, process flow rate and inlet temperatures are specified. AC-PC calculates heat duty, process outlet temperature (and vapor quality) and air outlet temperature.

Following are some of the applications of AC-PC:

Checking vendor designs
Testing new units
Evaluating existing units for different operating conditions
Troubleshooting operating problems such as air or tube side maldistribution, freezing or solidification in tubes, air recirculation and fan performance
Designing new units
Operating air coolers under natural convection conditions
Determining fouling factors for existing units
 

To download the AC-PC Brochure (Black and White) click on the link below:

        ACPC Brochure.zip  (189K)